Wire Galvanizing Unit

Wire Galvanizing Unit Specification

Product Type
Wire Galvanizing Unit

Wire Material

Inlet Diameter
1.5 mm - 6 mm

Outlet Diameter
0.7 mm - 5 mm

Insulation Material
Ceramic, High Temperature Resistive Coatings

Voltage
415 V, 3 Phase, 50 Hz

Power
60 kW - 200 kW (Depending on Production Capacity)

Dimension (L*W*H)
Customized as per Requirement (Typical: 20 m x 3 m x 4 m)

Usage
Industrial Wire Galvanizing

Weight
16,000 kg (Approx.)

Color
Blue/Grey

About Wire Galvanizing Unit

Wire Galvanizing Take - Up Unit

Wire Galvanizing Take Up Unit suitable to wind the Galvanizing Wire either of Electroplating or Hot Dip. The Take Up unit is use for in lines Wire Galvanizing Plant.

Advanced Galvanizing Technology

Employing the Hot Dip process, this unit ensures exceptional wire corrosion resistance with adjustable zinc coating thickness from 30 to 120 microns. The heating system optionsfuel fired or electriccater to diverse operational needs and energy efficiency requirements. Its efficient cooling mechanism utilizes water or forced air, enabling consistent output quality even at high production speeds.

Flexible and Customizable Operations

Designed to handle inlet wire diameters from 1.5 mm to 6 mm and outlet diameters from 0.7 mm to 5 mm, the galvanizing line supports up to 12 wires simultaneously, maximizing throughput. Built with ceramic insulation and high-temperature resistive coatings, the system operates reliably under demanding conditions. Dimensions and control panels are tailored to specific client requirements, ensuring seamless integration into existing production setups.

FAQs of Wire Galvanizing Unit:

Q: How many wires can be processed simultaneously in the Wire Galvanizing Unit?

A: The unit supports parallel processing of up to 12 wires at a time, significantly increasing throughput and efficiency for industrial wire galvanizing operations.

Q: What is the zinc consumption per ton of wire in this galvanizing system?

A: Zinc consumption typically ranges from 55 to 60 kg per ton, depending on the type and diameter of wire being processed. This ensures effective coating while optimizing material usage.

Q: What types of wire materials are compatible with this galvanizing unit?

A: The Wire Galvanizing Unit is suitable for mild steel, high carbon steel, and other metallic wires, providing flexibility for various applications in construction, fencing, and manufacturing industries.

Q: When should the heating system be chosen between fuel fired or electric options?

A: Selection between fuel fired and electric heating furnaces depends on energy availability, cost considerations, and specific production requirements at your facility, both options providing reliable heating within the processs operational temperature range.

Q: Where is this Wire Galvanizing Unit manufactured and supplied from?

A: This unit is manufactured and supplied in India by experienced industrial equipment providers, ensuring high-quality production standards and compliance with international specifications.

Q: What are the benefits of using a digital/PLC-based control panel in the galvanizing process?

A: A digital/PLC-based control panel enables precise management of operations, supports automation, and enhances process reliability and efficiency, resulting in consistent wire quality and lower operational downtime.

Q: How does the cooling system contribute to the galvanizing process quality?

A: The cooling system, which can utilize water or forced air, rapidly reduces the temperature after zinc coating, helping stabilize the layer thickness and improve the physical properties of the galvanized wire.

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