Ribbing Wire Making Machine

Ribbing Wire Making Machine Specification

Product Type
Ribbing Wire Making Machine

Wire Material
Mild Steel / Galvanized Iron

Inlet Diameter
1.6 mm 3.0 mm

Outlet Diameter
0.9 mm 2.5 mm

Voltage
280 Volt (v)

Power
3 Horsepower (HP)

Dimension (L*W*H)
2100 mm x 1100 mm x 1300 mm

Usage
Other

Weight
950 kg

Color
Grey

Warranty
1 years

About Ribbing Wire Making Machine

Kari Bar Ribbing Wire plays a important role in construction sector due to its of high strength and high ductility. We are the distinguished ribbed manufacturer, exporter and supplier of Kari Bar Ribbing Wire Making Machine in Kolkata. From our firm itself, we have been laying paramount importance towards the quality of manufacturedKari Bar Ribbing Wire. In this regard, we not only make use of premium grade raw materials obtained from trustworthy vendors but we also utilize latest and advanced technologies to design and develop our product line.

SI Brand Complete unit of Kari Bar/ Wires manufacturing Unit Complete With Kari Bar Ribbing Wire Making Machine With Ribbing Rollers etc., Bull Block, Heavy Duty Wire Drawing Machine with Pointing, Butt Welding, De-scale, Electric Control Panel Board etc. and Automatic Wire Straightening-cum-cutting Machine.

Need for smaller Diameter reinforcement:- All International Codes of Practice and Indian code for reinforced construction limit the Maximum Spacing or reinforcing bars in slabs. In place of 12mm. Plain round mild steel bars, new10mm.TMT is used. progressively, with the use of higher strength reinforcing bars the demand for smaller diameter steels was being felt . The use for smaller diameter high strength reinforcing bars is not limited to slabs al one. Other applications such as ties in columns, electric poles, secondary reinforcement in beams, reinforcing steel in Hume pipes, spiral reinforcement in congruent railway sleepers, skin reinforcement of lift wells, basement walls, floors, air-field runways and pavements, water retaining structures, etc. call for application of such bars. In these applications, the minimum economic size of a reinforcing can well be below 6mm.

Kari-Bar process:- The Kari Bar process uses a new technology of simultaneous cold rolling and cold ribbing for efficient processing of smaller diameter reinforcing bars.
Kari-Bar standard size:- 4, 5, 6, 7, 8, 9, and 10mm.(up to 12mm.).
Standards:- Kari-Bar conforms to IS :1786/1985 grand Fe 550 DIN : 488,BS : 4483 and to other international standard.
Use:- Kari-Bar can be used as a general purpose concrete reinforcement and in R. C. C. spun pipes, electricity poles, railway sleepers, precast units, runways, as skin reinforcement, slabs, beams, pre stressed concrete units etc.
Quality:- Kari-Bar Ribbing Wires are totally cold processed materials. It is produced from tested quality of mild steel materials with restricted carbon range (0.20%max.)whereas TMT bars are hot rolled.

Advantages :-

Saving in Steels.
Saving in construction cost, i.e. transport labour, sales tax etc.
Possibility of foreign exchange earnings from export.
Advancement in construction technology.
Advancement in technology of steel processing.
Optimum use of basic mild as raw materials.
Speeding up of construction work due to use of precast units and in the form of welded mats.
Can be bended and welded.

High-Speed Ribbing Performance

Designed to handle demanding production environments, the Ribbing Wire Making Machine achieves impressive speeds of up to 250 meters per minute. Its gear-driven mechanism ensures precise and stable operation, enabling manufacturers to process large wire volumes quickly and efficiently without compromising on quality.

Versatile Operation and Material Compatibility

The machine accommodates a variety of inlet wire diametersfrom 1.6 mm to 3.0 mmand delivers accurate ribbing on both mild steel and galvanized iron wires. Whether for construction reinforcement or binding applications, this versatility allows producers to meet diverse market requirements with one reliable solution.

Built for Durability and Ease of Use

Constructed with premium alloy steel rollers and offering either manual or automatic lubrication, the system minimizes wear and extends service life. An intuitive digital or push-button control panel makes operation straightforward, while its low noise level fosters a productive and safe workplace.

FAQs of Ribbing Wire Making Machine:

Q: How does the Ribbing Wire Making Machine operate automatically?

A: The machine features an automatic operation system that streamlines wire feeding, ribbing, and profiling through a digital or push-button control panel. This enhances efficiency, reduces manual intervention, and ensures consistent results.

Q: What wire materials are suitable for use in this machine?

A: This equipment is designed to process both mild steel and galvanized iron wires, handling inlet diameters from 1.6 mm to 3.0 mm and producing outlet diameters between 0.9 mm and 2.5 mm.

Q: When is the ideal time to use this machine in the wire manufacturing process?

A: The Ribbing Wire Making Machine should be used after the initial wire drawing phase when wires require profiling or ribbing for reinforcement or binding purposes, making it essential for pre-construction or packaging applications.

Q: Where can the Ribbing Wire Making Machine be installed?

A: Its compact dimensions (2100 mm x 1100 mm x 1300 mm) and low noise level allow installation in varied manufacturing environments, including medium to large factories, wire processing units, and reinforcement product plants across India.

Q: What is the process for ribbing or profiling wires with this machine?

A: Wires are fed through the alloy steel rollers, where the gear-driven system and lubrication ensure smooth ribbing or profiling. The finished wires exit at the required diameter, ready for reinforcement or binding applications.

Q: How does the lubrication system affect machine performance?

A: The machine offers both manual and automatic lubrication options, which help minimize wear on rollers and moving components. Effective lubrication improves product quality and extends the operational life of the machinery.

Q: What benefits does this machine offer to manufacturers?

A: Manufacturers benefit from high production capacity, speed, low noise, and robust construction. The machines flexibility in material compatibility and ease of operation translates into enhanced productivity and reduced maintenance costs.